Video summary
How We Fixed Our Sinking House
Main summary
Key takeaways
What Happened (Problem Diagnosis)
- The video documents a repair for a “sinking” house caused by interior concrete slab settlement/voids beneath the slab.
- The team had previously identified the likely root cause as air voids/loose fill under the slab, and they proceed with a slab-raising repair rather than demolition.
Core Repair Strategy (Foundation Operations Playbook)
They use a two-stage process:
- Deep foam injection (Deep Lock) to fill voids and compact soil beneath the slab.
- Shallow foam injections to lift the slab back toward the target “zero” elevation.
Deep Lock Injection Approach (Key Process Details)
- Injection depth: ~4 ft below grade for deep stabilization
- Grid layout: ~4-ft grid across the whole house
- Number of rods/injection points: ~200 rods (deep injection stage)
Equipment/process controls
- Elevation measurement: Uses a measuring system rather than a laser (line-of-sight is blocked by interior walls).
- Foam pumping precision: Relies on metered pump strokes + timing (less “feel,” more controlled consistency).
- Back-flushing: Uses water back-flushing to keep injection pathways clear.
Shallow Lifting Phase
After deep stabilization, they perform shallow injections to:
- Run right below the concrete level (not 4 ft down).
- Lift the slab back into place and eliminate remaining voids/air pockets.
- Use reduced pressure and short bursts to avoid over-lifting (where void filling is undesired).
Target / Verification Metric
- The slab is verified to return to “zero” elevation across key areas:
- Measurements move from out-of-level up to zero all the way through (including the front door hallway and beyond).
- Lift ranges mentioned: sometimes ~1/4 inch to ~1/2 inch, but the goal is measurable restoration everywhere.
Foundation Injection Engineering Details (Execution Specifics)
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Foam chemistry
- 4-lb expanding foam expanding by about ~50:1
- Each injection point: about ~40 lb of liquid (expanded to fill constrained void space)
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Injection pressure and tooling
- Injection fittings rated for ~3,000–3,300 PSI
- Compression fittings installed at rod tops to connect hydraulic lines
- Injection assembly/rods are treated as one-time use after pumping
-
Safety / house protection
- Plastic sheets are used to catch foam mess/overspill
- Overspill still occurs (described as “foam explosion”)
- They later grind/sand and repair/repaint impacted interior areas before flooring
Project Management & Sequencing (How Work Was Coordinated)
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Planning / risk reduction
- Before injecting, they locate all plumbing runs under the slab to avoid puncturing.
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Labor cost control via tooling
- Plumbing locating quote: $2,000
- They buy their own tools: $700
- Claimed savings: $1,300
-
Scheduling
- Initial expectation: ~10 days
- Later updated expectation: maybe by tomorrow afternoon (significant improvement)
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Crew workflow
- Rapid completion of rod setting and foam pumping with minimal breakdown/clogs
- Progress tracked via milestones (e.g., “almost half the house” pumped day one, then “halfway through” day two)
Concrete Patching & Prep Work (Operations Details)
- They fill numerous slab openings/holes from previous work:
- Mentioned scale: over 100 holes, possibly ~200 holes filled
- Epoxy is used to fill saw-cut cracks/voids.
- Fast set concrete
- Selected explicitly to avoid overnight overtime
- Sets hard in about ~20–40 minutes
- Concrete grinder upgrade
- Uses a dustless grinding attachment to address foam damage/bumpiness before painting/flooring
Floor Restoration (“Delivery Execution” Equivalent)
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Flooring install plan
- Uses spacers, a tapping block, a pulling bar, and an installation kit (more accurate than improvised tools).
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Stabilization tactic
- Screw down boards on one side so the floating floor doesn’t shift while tapping.
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Power stretcher
- A rental was used, but installation also relied on timing and teamwork (“nearly done” push mode).
Drain / Foundation Water Management (Post-Repair Risk Mitigation)
A second major execution failure is discovered:
- Someone tied gutters into foundation drains, causing gutter water to dump toward the house and potentially flood underlying drains/soil.
Fix Approach (Diagnostic + Retrofit Plan)
- Use camera/scope to inspect drain condition; clear debris where possible.
- Key breakthrough:
- They locate the actual foundation drain and confirm it’s not clogged.
- They discover the gutter routing was connected into a separate system that was incorrectly installed (“tied to nowhere”).
Concrete Drainage Restoration Strategy
- Create a new drainage path:
- Install a dry creek bed channel with weed fabric + edging
- Route gutter outflow to a proper pipe area and direct it “toward a storm drain/off-property”
Structural Details Shown
- Filter fabric and a “rock burrito”:
- Water passes through while dirt is blocked
- Drain rock void spaces:
- Direct water into a perforated pipe
Operational Controls & Cost/Risk Themes
- Avoid rework
- Verification is heavy: camera/scope for plumbing; elevation measurement for slab.
- Reduce exposure time
- Uses fast-set materials to avoid late-night finishing.
- Contain costs through ownership/DIY
- Examples include buying a plumbing locator kit vs hiring a locating contractor, and using grinder attachments vs renting commercial grinding gear.
- Process discipline
- Foam injection is controlled via metered strokes/timers, not “eyeballing.”
Concrete KPIs / Metrics Mentioned (Project Performance Targets)
Not all are financial KPIs, but several explicit “success metrics” are stated:
- Slab stabilization: verify lift returns to “zero” elevation across rooms/hallway
- Injection scope: ~200 injection sites on a ~4-ft grid
- Time expectations:
- Deep work scheduled up to ~2 weeks total contractor time
- Updated expectation: tomorrow afternoon (vs 10 days)
- Foam injection parameters:
- Injection pressure: ~3,000–3,300 PSI
- Expansion ratio: ~50:1
- Approx. foam per site: ~40 lb liquid equivalent
- Material performance target: fast concrete set in 20–40 minutes
- Hole fill count: ~100+ and possibly ~200 holes filled
Presenters / Sources
- Presenters (in-video): Courtney, Corey (discussed as “Corey”/“Corey’s”), Brittany, and Darren/Andrew/Stephen appear as helpers (named in the summary).
- Referenced individuals: Tyler/Oliver/Dean are referenced as family members/kids (not presenters).
- Contractor referenced: Ram Jack (slab-jacking/foundation contractor)
- Other tools/companies/sponsors mentioned: Deep Lock (foam injection system), Upside (sponsor), Fastway (neighbor/assistance), Winco (generator brand)